Power:AC220V/50/60Hz,2.3KW |
Function:Crimping Large Wire-end ferrules, Non-Insulated terminal, Insulated terminal, tube terminal |
Speed:800-1000 piece/hour (depends on operator’s proficiency) |
Crimping wire size:10-120 sqmm |
Crimping force:200KN |
Screw Stroke:350mm |
crimping width:12.5mm |
Dimension:500*450*480mm |
Weight:120KG |
A special type of terminal crimping machine is the Hexagonal terminal crimping machine. There are several types of hexagon terminal crimping machine such as the digital hexagon terminal crimping machine, the hexagonal edge cable crimping machine, and the TFP-6C Hexagon shape terminal crimping machine. The distinct features and specifications of these terminal crimping machines are listed below.
TFP-6C Hexagon shape terminal crimping machine: This device is built to crimp tube terminals with a large square. It uses a high servo precision which ensures it’s high speed and stability in operation. It has a user-friendly interface and a display screen where it can be operated. It is an appropriate machine for crimping operation where the terminals are non-standard. This terminal crimping machine functions with an insignificant amount of noise. The crimping joint can be fully opened and it is suited for large square terminals. The crimping force is 200KN and the power rating is 220V and 50Hz.
Digital Hexagon Terminal Crimping Machine: It is mainly applied when changing of the die is not important for different sizes of wires. It uses a high tech servo and controlled by a microprocessor. It has a feature of 15 data archives which helps in adjusting quickly to the varying wire sizes. The crimping force is 150KN and the power rating is 220v and 50Hz. The machine operates by pressing the thimble on the wire and forming the hexagonal shape.
Hexagonal Edge Cable Crimping Machine: This machine uses an industrial control chip as well as a high precision servo to ensure that there is stability when operational. It is designed for large tubular terminal and also closed cold-pressed terminals. The crimping force is 30 tonnes and it weighs about 150kg.
A terminal crimping machine is mainly used to crimp wires or cables of electric vehicles charger and the batteries to a desired type of terminal. These terminals can either be ferrule, non-insulated lug, lug, pipe terminal, tubular terminal, tube terminal, or naked lug terminals. Terminal crimping machine are applied in several ways as it is considered as an alternative to the conventional soldering process. It is applied in the production of wire harnesses for different types of automobiles. For instance, it is used for producing electric car cable harness, it is also used for manufacturing wire harness for buses, vans and motorcycles. The application of terminal crimping machine surpasses just the automobile industry, it is also extensively applied in electrical circuiting boards, telecommunications and also in metalworking. In the telecommunications industry, the terminal crimping machine is mostly used to connect wire harness cables or wires to connectors and terminals that are used in the transmission of electrical power and electronic signals, they are important in such a way that they create a durable and firm connection for effective transmission. In the metalworking sector, the terminal crimping machine is essentially utilised in cold working scenarios, it is also used to build a sturdy bond between metallic and non-metallic components. The use of terminal crimping machine is important in the production of metal food cans, as it is used to secure the lids. In the electrical circuiting board, terminal crimping machine is majorly used instead of soldering. It is used to connect batteries of different volts to the circuit. It is also used to fix electrical components such as transistors, capacitors, resistors and diodes to the electrical board. Another application of terminal crimping machine is the bonding of various segments of circular metal sheet pipe and also for the installation of ventilation system. For example, it is used to join smoke pipes for wooden stoves and downspouts for rain gutters. The metals joints made using terminal crimping machines serve as a protection against the accumulation of dirt within the metal pipes.
Whether used for private purpose or industrially, terminal crimping machine is mainly used for processing wires harnesses. The sequence of operation of a terminal crimping is easy to understand. First, you place the wire to be crimped and the connector or terminal you wish to use in the crimping machine. The wire is then crimped by the terminal machine into the connector or terminal. Terminal crimping machine is much more recommended to use than soldering and this is because it is less strenuous to disassemble the wire harness from the connector.