Electric Car Cable Harness

There has been an increase in the demand for electric cable harness in the automotive industry since the introduction of electric vehicles (EV) and other activities associated with e-cars. Giant automobile companies such as Toyota, BMW, Volkswagen, Honda and many others have launched their own models of EV cars which was designed and manufactured using different kinds of electric cable harness. In the last months of 2016, it was projected by J. D Power and Associates that there will be about 159 hybrid and electric vehicles (EV) available for purchase in the United States. It was also estimated that plug-in electric vehicles (PEVs)  and hybrid electric vehicles (HEVs)  will account for over 5.1 percent of the vehicles sold in the US in 2017.

The high demand for these PEVs and HEVs has resulted in an increase in the production of electric car Cable harness. Manufacturers and designers now have a lot of work on their hands to produce the cable harnesses that is required to meet up with the demands of the market. Electric car Cable process exhausts a large variety of wire and cable materials in order to provide effective and Top-notch performance for the electric cars. Most manufacturers combine both electronic and electrical components in a bid to construct the perfect electric car cable harness. The process of producing electric cable harness for electric cars and electric vehicles need a variety of wire machine tools such as the wire crimping machine, terminal crimping machine, hexagonal cable terminal stripping machine, cable stripping machine and wire stripping machine. Some of the main processes involved in the manufacture of electric car cable harness include crimping, stripping and pressing. In the production of these electric car cables, different types of wire terminals are also used and the type used in the processing of the cable harness depends on where it is to be used and the type of application. Some types of terminals often used include ferrule terminals, pipe terminals, tubular terminals, lug terminals, etc.

For manufacturers and producers of electric car cable harness who are interested in purchasing these machines for the processing of the cable harness, you can visit us at www.terminal-crimping.com to search for the suitable wire harness machine for your production. There are wire ranges of machine on our platform for sale. At Cheers Electronics Company, we specialise in selling the best and affordable wire harness tools and machines for your desired design. We are located in the United States but we also expand our services to other countries such as China, Germany and other countries.

These machines are incorporated at different stages of the processing of the electric car cables and it is expedient to understand their specifications and how each of them functions so as to achieve the right cable. During the process of the electric car cables, it is also important to know the suitable insulating material to use for the cable harness and how the insulation reacts to moisture, friction and other environmental factors. There are various areas processed electric car cable harness are applied. They are mostly used in electric cars, vans, and buses such as HEVs and PEVs, electric trains, electric heavy duty trucks and other automobile vehicles that integrates cable or wire harness in their systems. For an electric car, the cable is usually used to build the speed control systems, the fuel injection system, the anti-brake system (ABS), the stereo system, the lightening of the car, the engine power of the electric car and some sophisticated cable harness are used in the vehicle’s chassis.

There are key factors that are needed to be considered in the processing of electric car cables. One of which is the suppressing of the EMI and RFI noise generated by the components that uses the cable harness. The noise is usually reduced through the use of certain components, some of these components include the inductors, capacitors, and the diodes. These method is cost effective compared to the conventional systems of reducing noise caused by components and it is a viable and long-lasting solution in the production of cable harnesses used in HEV and PEV. This process is refereed to as shielding. Most manufacturers often shield the cables by using a wrapping material, for instance a metal coil or braided wire mesh, to wound around the cable harness. Another important factor to take note is the use of large cable sizes in electric cars. The manufacturing of these large-sized cables involves the use of an advanced processing equipment. A recommended equipment is the heavy-duty cutting and stripping machine which can be used to measure, cut and also strip the cable.  Most times, after the electric car cables have been cut to the desired length and then stripped, it is then crimped in a semi-automatic process.

A critical aspect of that should be focused on during the processing of electric car cables is the case scenario of high voltages and how it affect the safety of the car owner. It is therefore paramount that every manufacturer of electric car cables consider two factors: the hazardous voltage interlock loop (HVIL) and the environmental sealing of the connectors of the cables. These are important when the vehicle is in motion, as they serve as crucial protectors against short circuiting between terminals of high voltage. Peripheral seal connectors and silicon cables are mainly used in the process of producing electric car cables so as to limit the occurrence of high voltage to its minimal point.

Manufacturers who engage in electric car cable harness are usually governed by certain standards and regulations. This laws, standards, rules, and regulations often serve as a guide that helps producers to design and produce components in electric cars using cable harness to be wary of any hazardous effect that could endanger the lives of the users of the electric vehicles. Some of the aspects of the process of producing electric car cables that requires standards include the required voltage for each cable harness, the HEV or PEV charging systems, and many others.

Electric cars is all called electric vehicles, alternative fuel vehicle,motor vehicle,electric car, ,
Kinds of electric vehicles: hybrid electric vehicles,solar powered car,all-electric car,fuel cell vehicles,Single fuel source car,
Various electric cars:Engine Air Compressor car,Battery-electric car,Dimethyl ether fuel car,Ammonia fuelled vehicles car,Biofuels car,Charcoal car
Compressed natural gas (CNG) car
Formic acid car
Hydrogen car
Liquid nitrogen car
Liquefied Natural Gas (LNG) car
Autogas (LPG) car
Steam car
Wood gas car
Multiple fuel source car
Dual Fuel car
Flexible fuel car
Hybrids car